Flush the fuel system and replace the filter fittings exactly as instructed in the Special Instruction, REHS3848, "Procedure to Flush the Fuel System for the Aftertreatment Regeneration Device (ARD)". Refer to System Operation and Testing and Adjusting , “ARD Fuel System – Test”. 5. There may be a problem with the ARD nozzle. Result: The “ARD Air System Service Test” passed. Try these Filter Manufacturer's websites. C. Install the required parts listed in Table 2 at the outlet port of the pump. Refer to System Operation and Testing and Adjusting , “ARD Fuel System – Test”. A code will become active if the nozzles are plugged. Establish communication between Caterpillar Electronic Technician (ET) and the Electronic Control Module (ECM) . Follow the troubleshooting procedure in order to identify the root cause of the problem. Efficiency Rating Facet Value. Replace the fittings that contain the filters in the ARD combustion head. Check the list of active diagnostic codes. A. In addition, its also a good idea to replace the fuel filter fittings that are in the manifold that the two fuel lines that connect to the ARD head are located. There are Enhanced Troubleshooting Indicators for this code. The ARD Ignition Test cannot be performed if the DPF soot loading is above 80%. Refer to System Operation and Testing and Adjusting , “ARD Fuel System – Test”. Visually inspect the fuel line connections and the coolant line connections at the ARD head and the ARD manifold when the ARD ignition test is active. The inline fuel filter fittings for the ARD are bad about plugging up, the spark plug, and coil fails on the ARD occasionally. Buy Car Fuel Filter Kit, Filter Head Parts and Filter Bowls (1, Filter Head and Bowl): ... 2003 2020 Ram CAT 1R-0750 Secondary Fuel Filter Kit . This system includes: (1) AirDog® Champ II™, (1) Volvo Fuel Filter, (1) Return Line Hose Assembly, and (1) Volvo & Mack Engine-Specific Fitting Kit (all fittings needed in most cases). A. Refer to Troubleshooting, “ARD Nozzle – Test”. When the DPF soot loading is above 80%, the Manual DPF Regeneration must be performed using Cat ET. The newer design fittings with sintered metal elements are 353-8397 Connector As and 353-8398 Connector As which are taller at the hex. B. Replace the fittings that contain the filters in the ARD head. B. Reset all active codes and clear all logged codes by cycling the keyswitch to the Off position. Changed the spark plug several times and carried a spare with me. Videos for related products. Standard Efficiency (17) Standard Efficiency (17) … Your email address will not be published. C15 and C18 – Diesel Particulate Filter Collects Excessive Soot. A. 4:17 . Check for associated diagnostic trouble codes. Determine the Type of ARD Manifold Fuel Filter Fittings and Replace if Necessary Determine if the unit has screen element filter fittings (323-2205 Filter Connector As and 323-2206 Filter Connector As). Your email address will not be published. If you are troubleshooting an E1053 (1) or 4077-17 code with an ETI of 2, Proceed to Test Step 8. B. Reset all active codes and clear all logged codes by cycling the keyswitch to the Off position. Or you heated nozzle in yer ARD head is shorted out and your fuel nozzles in yer ARD head are plugged, check the fuse for the heated nozzle, if shes blown replace ARD head and fuse as well as fuel filter fittings. NOT INCLUDED: Filter Base and Head. E. Click the “Connect” icon on Cat ET in order to connect Cat ET to the engine ECM. F. Start the engine. Refer to Troubleshooting for the correct procedure. The current flow is between 7.0 A and 14 A for a 12 V system. Install a . Check for pinched lines or leaking lines. These filter fittings provide for protection against debris that may be introduced during servicing. There are not Enhanced Troubleshooting Indicators for this code. C. Perform the “ARD Ignition Test” using Cat ET. More info: http://www.cat.com/en_US/products/new/equipment/excavators.htmlLearn how to service the fuel filter on a 3 -8 ton Cat Mini Excavator. These connection fittings contain 40 micron sintered filter media. ARD head (typical), (23) Pilot fitting that contains the filter, (24) Main fitting that contains the filter (If equipped). Refer to Troubleshooting, “Electronic Service Tools”, if necessary. C. Turn the keyswitch to the Off position. Western Diesel. Hello I have a Cat C-7 ( E.S.N C7S09800 ) this unit came in with a 3473-31 codes Aftermeant #1 failed to ingite, in the past when this code comes up we replaced the ARD head and filter fittings … Or your fuel filter fittings are plugged and need to be replaced...not much u can check for that. ok changed fuel enable valve, both pilot and main valve, then lastly the $1110.00 ard head wich comes complete with new filter fittings, then I got code 3711 low exhaust gas temp, so I replaced the module on top of dpf wich contains both temp sensors. Refer to Systems Operation/Testing and … ... Fittings; Nuts; Pins; Plugs and Stops; Springs; Washers Spacers and Grommets; Seals; ... Fuel Filter With Mounting Head, 6667353 . B. Troubleshoot the additional codes before returning the unit to service. Select the “Aftertreatment Fuel Pump Relay Override” in Cat ET in order to activate the pump. I was in and out of Cat shops all over the country and never really solved the ard issue. ... FUEL FILTERS. B. Reset all active codes and clear all logged codes by using Cat ET. A. Sale. Simply put, a CAT fuel filter adapter kit from Sinister Diesel is one of the least expensive ways to ensure trouble-free operation of your diesel truck. To save you the cost and headache of premature fuel system failure, get a CAT fuel filter adapter … 2011 – 2015 6.7L OEM Ford Powerstroke Diesel Fuel Feed Tube Fitting. C. Check for voltage between pin 1 and pin 2 on the connector to the fuel priming pump. C. Perform the "ARD Ignition Test" by using Cat ET. ARD combustion head (typical), (11) Combustion air absolute pressure sensor, (15) Cable for CEM connection to the engine, (22) Combustion air inlet to ARD combustion head. 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Oil Pump – Inspect, 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Oil Pressure – Test, 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Valve Lash – Inspect/Adjust, 3406E and 3456 Industrial Engines Testing and Adjusting – Aftercooler – Test, 3406E and 3456 Industrial Engines Testing and Adjusting – Inlet Manifold Pressure – Test, Aftertreatment Insufficient Temperature to Complete Regeneration. B. C. Perform the “ARD Ignition Test” by using Cat ET. Result: The current flow is not between 7.0 A and 14 A for a 12 V system. Save Time and Money by replacing just the connector instead of the entire hose assembly. FIND YOUR FILTER ON THE WEB FAST!! Replace the Fittings that Contain the Filters in the ARD Combustion Head. Save my name, email, and website in this browser for the next time I comment. Troubleshoot the code that applies to the failed regeneration. B. Reset all active codes and clear all logged codes by cycling the keyswitch to the Off position. A. Turn the keyswitch to the ON position. Shipping calculated at checkout. None of the above SOLVED the problem. Reattach fuel lines to the fittings that were installed in Step 1. Disconnect the ARD fuel line from the pump. Fuel Filters; Fuel Filters Filter by Press enter to collapse or expand the menu. Required fields are marked *. G. Start a “Manual DPF Regeneration” in Cat ET. B. Click the “Disconnect” icon on Cat ET in order to disconnect Cat ET from the engine ECM. Clear All PRICE. ARD head, Fuel fittings, Spark Plu … read more Your email address will not be published. Complete the procedure in the order in which the steps are listed. Result: The “ARD Ignition Test” was not successful. Save my name, email, and website in this browser for the next time I comment. A. Refer to Troubleshooting, “ARD Ignition – Test”. C. Perform the “ARD Ignition Test”. A. Out of stock. Replace the ARD combustion head. Replace the Filter for the ARD Fuel Manifold A. Active regeneration failed due to an inability of the Diesel Particulate Filter (DPF) to reach a high enough temperature. UPC: 810025917500. Or, the current flow is between 3.5 A and 7 A for a 24 V system. Click to View all Filter Types with Caterpillar equivalent. Less than $100 (67) Less than $100 (67) Facet Value ... Cat (74) Cat (74) Efficiency Rating. When the DPF soot loading is above 80%, the Manual DPF Regeneration must be performed using Cat ET. 6V-7092. Result: The “Manual DPF Regeneration” did not complete successfully. C. Table 2 lists the diagnostic trouble codes that are associated with the E593 (2) or 3711-31 code. A. Reset all active codes and clear all logged codes. If the fitting is not accessible, remove the fitting and use a vise to hold the fitting. See hydraulic adapters. Replace the filter for the ARD fuel manifold. Table 1 lists the diagnostic code that relates to low Aftertreatment Regeneration Device (ARD) temperature. The fittings included with this filter had 1/4" NST threads which will not seal in the NPT threads that were Result: The “ARD Ignition Test” was not successful. The ETI code is located in the “Status” screen under “Enhanced Troubleshooting Information (ETI) – ARD”. $58.46. Override the pump and record the pressure from the pressure gauge. A. Low Aftertreatment #1 Fuel Pressure #2 – Least Severe, Low Aftertreatment #1 Fuel Pressure #2 – Moderate Severity, Voltage within 3 VDC of the battery voltage. Here are examples of Caterpillar engines we carry oil filters for: C7, C12, C13, C15, 3116, 3126, 3208, 3406B, 3406E We offer filters … Replace the fittings that contain the filters in the ARD head. Result: The “Manual DPF Regeneration” did not complete successfully and there are no associated codes. This procedure covers the following diagnostic trouble codes: Note: Refer to Troubleshooting, “Cat ET Service Features” for information about service features. Reinstall the nut onto the tube and tighten the nut. The pressure must be within specifications. Result: An associated diagnostic trouble code is present. This test must be performed through Cat ET. Between 7.0 A and 14 A for a 12 V system. Check for external leaks. ETI codes are not available for (2) or -18 codes. Select “Fuel Priming Command Override” or use the manual priming switch (if equipped) in order to activate the ARD fuel pump. HYDRAULIC FILTERS. remain in the ARD. Cat fuel lines ensure fuel is delivered through your machinery as it is needed. CEM (typical)(4) Fuel filter fitting Table 8 Troubleshooting Test Steps Values Results 6. The ARD Ignition Test cannot be performed if the DPF soot loading is above 80%. Refer to Special Instruction, REHS4824, “Replacement of the ARD Combustion Head on Caterpillar Products with Clean Emissions Modules”. B. Reset all active codes and clear all logged codes by cycling the keyswitch to the Off position. The G&R Diesel High-Efficiency CAT Fuel Filter Conversion kit stands out from the competition for multiple reasons. Learn More. G&R has fabricated a billet aluminum filter head that bolts into the same place as the factory fuel filter and features return ports to connect directly to the OE hard return lines for the cleanest installation possible. PRICE Facet Value. FIND YOUR FILTER FOR CATERPILLAR BY TYPE FAST!! Regular price. The ARD Ignition Test cannot be performed if the DPF soot loading is above 80%. Illustration 3 g02625777 This is the T-Fitting at the Filter for the Fuel Feed Tube # BC3Z-9A564-B. Replace the existing fuel filter base with the 280-2698 Filter Base if a standard fuel filter base is used and if the threads for the inlet port into the base are "pipe thread". Complete the procedure in the order in which the steps are listed. A restriction in the fuel system for the ARD can cause the code. Perform an ARD Ignition Test in order to verify the repair. Visual inspection of the fuel line connections and the coolant line connections is the only method to detect a fuel leak or a coolant leak on the ARD system. Check the voltage while the pump is in override. When the DPF soot loading is above 80%, the Manual DPF Regeneration must be performed using Cat ET. The service tests provide enhanced diagnostics that are necessary for proper troubleshooting and repair. These too can clog and cause regen problems. Replace the Fittings that Contain the Filters in the ARD Combustion Head. Allow the engine to idle for three minutes. D. Turn the keyswitch to the On position. When the DPF soot loading is above 80%, the Manual DPF Regeneration must be performed using Cat ET. Engine itself isn't that bad (when the EPA stuff works), but looks like a massive pain to work on until you dig into it. The ECM tests the nozzles for plugging after the “Manual DPF Regeneration” is complete. The Sinister Diesel Difference. Result: The “ARD Ignition Test” was not successful. Bobcat® fuel filters help ensure your engine receives clean fuel while taking on the toughest jobs. Voltage is not present unless the pump is priming. WATER FILTERS. The code is logged. Required fields are marked *. Do not use the operators switch for a stationary regeneration. Wait for five seconds. I have a 2007 cat c15 acert with the regen and i have codes 3473-31 and 3719-16 I have replaced the ard head, the fuel filter fittings in the fuel manifold, had the particulant filter … B. Download the “Warranty Report” from the engine ECM before performing any troubleshooting or clearing diagnostic trouble codes. A. The ARD head contains a single connection for pilot fuel (23) and a single connection for main fuel (24). Learn more. Refer to Troubleshooting, “Cat ET Service Features” for information about service features. Fuel/WaterSeparators >20µm(absolute) 10-20µm(absolute) 5-10µm(absolute) Note:Substitutingahigher-efficiencyfilterthan recommendedistypicallysafe.Substitutingalower Refer to System Operation and Testing and Adjusting , “ARD Fuel System – Test”. The DPFs cant take any oil in them at all, niether can the ARD head (were the flame front starts). Perform an ARD Ignition Test. E. Turn the keyswitch to the OFF position. Illustration 1 and Illustration 2 show the location of the components for the ARD system. 6988961. Brush into a drill and clean the fitting. C. Perform the “ARD Ignition Test” by using Cat ET. Cleaning the ARD head may work temporarily, but once an ARD head begins dong this, the best way to repair is to replace the ARD head. Approximately 10 minutes are required in order for the test to provide a result. BMP 6.7 Cummins Rear Cat Water Filter Adapter 13-20. 2019+ REAR KIT IS ALSO NOW AVAILABLE! REPLACED THE FOLLOWINGS. Troubleshoot the associated diagnostic code. 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Oil Pump – Inspect, 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Oil Pressure – Test, 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Valve Lash – Inspect/Adjust, 3406E and 3456 Industrial Engines Testing and Adjusting – Aftercooler – Test, 3406E and 3456 Industrial Engines Testing and Adjusting – Inlet Manifold Pressure – Test, Low Aftertreatment #1 Fuel Pressure #1 – Least Severe. The Cat ET service tool enhances the diagnostics during the service test. Also, replace the water separator and fuel filter assembly with 256-8753 Water Separator and Fuel Filter As. inlet and outlet, so I got well over 2k in parts and still no regen. A7SOVM750 Installation Manual Cat hydraulic fittings are designed to withstand pressure, torque, & corrosion to ensure long life & leak-free connections. C. Perform the “ARD Ignition Test” using Cat ET. BMP Rear Water Separator Cat Adapter for your 13-20 Cummins, This replaces the Rear Fuel/Water Filter Housing and stays in the factory location using factory quick connects, no cutting or adding fuel … Or, between 3.5 A and 7 A for a 24 V system. Engine power is derated. Shop fuel line parts. Perform a test for ARD ignition. Do not attach fuel lines to the ARD head at this time. LUBE FILTERS. OEM # BC3Z-9B246-A. Record the Enhanced Troubleshooting Indicator (ETI) code. Won't refer had doc baked then ran few hundreds mikes same problem. B. Note: Refer to Troubleshooting, “Cat ET Service Features” for information about service features. The pump pressure must be 1900 ± 120 kPa (275.5 ± 17.4 psi). Kenworth T660 2011 with cat Acert SDP 21414 ENGINE. Buy in monthly payments with Affirm on orders over $50. 3. Or, the current flow is not between 3.5 A and 7 A for a 24 V system. A restriction in the fuel system for the ARD can cause the code. Install 136-8543 Connector and 6V-8641 Connector. (7) Main fitting that contains the filter (If equipped) Note: The ARD Ignition Test cannot be performed if the DPF soot loading is above 80%. Your email address will not be published. Inspect the fuel lines from the pump to the fuel manifold. Had the ard head replaced along with tiny fitting/filters in the fuel supply to the ard. $195.00. I chased this same issue for 4 years with my 09 Safari. Remove the pilot and main fittings that contain an in-line fuel filter from the fuel manifold. Determine if any of the codes in Table 2 are present. Replace the fittings that contain the filters in the ARD combustion head. Still can't find your Filter, Vehicle or Model? Refer to Table 2 for associated codes. Establish communication between Cat ET and the ECM. Replace the filter for the ARD fuel manifold. Replace the filter for the ARD fuel manifold. Illustration 5 g03043385 4. Cat Filters offer maximum protection of vital engine parts and optimum performance, leading to the lowest owning and operating costs for your Cat iron. Loss of combustion.. Shop Caterpillar's C7 Diesel Engines | Remanufactured HEUI Fuel Pump Kit 20R6642 | OE# 20R064, 10R1308, 10R3144, 10R6327, 10R7147 & More Illustration 1 g01985013 Refer to System Operation and Testing and Adjusting , “ARD Fuel System – Test”. If fitting (3) is accessible, this procedure may be performed with the fitting on the combustion head. Start the ARD Ignition Test by selecting the following menus on Cat ET: Low Aftertreatment #1 Fuel Pressure #1 – Moderate Severity. 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